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MISCELLANEOUS REPAIRS
CHAP REPAIRS
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TABLE OF CONTENTS
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PAGE NAVIGATION SCROLL DOWN OR CLICK ON YOUR AREA OF INTEREST
CUT DOWN CHAPS TO FIT CUSTOMER
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This repair consists of fitting a pair of shotgun style for a customer with full zippers, removing the zippers, cutting down the legs as needed, and re-installing the zippers.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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1
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MINIMUM CHARGE
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1.00
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1.00
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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0.20
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MATERIALS COST
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1.20
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5%PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.06
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MATERIALS TOTAL COST
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1.26
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1.37
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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54.80
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56.06
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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61.65
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62.91
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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68.50
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69.76
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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75.35
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76.61
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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82.20
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83.46
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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FIT CHAPS
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15.00
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REMOVE ZIPPERS
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28.00
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CUT DOWN
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6.00
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REPLACE ZIPPERS
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33.00
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TOTAL MINUTES
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82.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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1.37
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LENGTHEN CHAPS WITH A CUFF OF SPLIT LEATHER
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This repair consists of adding a split leather cuff to a pair of shotgun style chaps to lengthen them.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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4.5
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SQ FT OF MATCHING SPLIT LEATHER
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2.33
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10.49
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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2.10
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MATERIALS COST
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12.58
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.66
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MATERIALS TOTAL COST
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13.24
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.93
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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37.20
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50.44
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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41.85
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55.09
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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46.50
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59.74
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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51.15
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64.39
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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55.80
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69.04
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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FIT CHAPS
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17.00
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DESIGN AND CUT CUFF
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18.00
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STITCH IN NEW LEATHER
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21.00
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TOTAL MINUTES
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56.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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0.93
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MATERIALS LIST
NO
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DESCRIPTION
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WIDTH
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LENGTH
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TOTAL
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2
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CUFF – APPROX 12" X 18"
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12
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18
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432.00
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TOTAL SQ INCHES
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432.00
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50% WASTE SQ INCHES
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216.00
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TOTAL SQ FT
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4.50
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LENGTHEN CHAPS WITH A CUFF OF TOP-GRAIN LEATHER
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This repair consists of adding a top-grain leather cuff to a pair of shotgun style chaps to lengthen them.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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4.5
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SQ FT OF MATCHING TOP-GRAIN LEATHER
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4.95
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22.28
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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4.46
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MATERIALS COST
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26.73
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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1.41
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MATERIALS TOTAL COST
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28.14
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.93
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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37.20
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65.34
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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41.85
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69.99
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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46.50
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74.64
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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51.15
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79.29
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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55.80
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83.94
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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FIT CHAPS
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17.00
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DESIGN AND CUT CUFF
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18.00
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STITCH IN NEW LEATHER
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21.00
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TOTAL MINUTES
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56.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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0.93
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MATERIALS LIST
NO
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DESCRIPTION
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WIDTH
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LENGTH
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TOTAL
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2
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CUFF – APPROX 12" X 18"
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12
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18
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432.00
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TOTAL SQ INCHES
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432.00
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50% WASTE SQ INCHES
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216.00
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TOTAL SQ FT
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4.50
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REPLACE ONE CHAP ZIPPER
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This repair consists of replacing one zipper in a pair of shotgun style chaps with full zipper in the leg.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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1
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SOLID BRASS ZIPPER
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4.92
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4.92
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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0.98
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MATERIALS COST
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5.90
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.31
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MATERIALS TOTAL COST
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6.21
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.58
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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23.20
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29.41
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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26.10
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32.31
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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29.00
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35.21
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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31.90
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38.11
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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34.80
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41.01
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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REMOVE OLD ZIPPER
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16.00
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INSTALL NEW ZIPPER
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19.00
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TOTAL MINUTES
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35.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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0.58
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REPLACE TWO CHAP ZIPPERS
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This repair consists of replacing TWO zippers in a pair of shotgun style chaps with full zippers in the leg.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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2
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SOLID BRASS ZIPPER
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4.92
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9.84
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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1.97
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MATERIALS COST
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11.81
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.62
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MATERIALS TOTAL COST
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12.43
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1.02
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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40.80
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53.23
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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45.90
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58.33
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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51.00
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63.43
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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56.10
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68.53
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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56.10
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68.53
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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REMOVE OLD ZIPPER
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28.00
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INSTALL NEW ZIPPER
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33.00
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TOTAL MINUTES
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61.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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1.02
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SIZE CHAPS WITH MATCHING SPLIT LEATHER
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This repair consists of adding matching split leather in a pair of shotgun style chaps with full zippers in the leg.
NOTE: This assumes that you have scrap or remnants available. If a new split is needed, the repair is not economical.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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1.42
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SQ FT OF MATCHING SPLIT LEATHER
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2.33
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3.31
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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0.66
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MATERIALS COST
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3.97
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.21
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MATERIALS TOTAL COST
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4.18
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1.62
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
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SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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64.80
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68.98
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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72.90
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77.08
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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81.00
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85.18
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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89.10
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93.28
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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97.20
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101.38
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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FIT CHAPS
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15.00
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REMOVE ZIPPERS
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28.00
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STITCH IN NEW LEATHER
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21.00
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REPLACE ZIPPERS
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33.00
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TOTAL MINUTES
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97.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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1.62
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MATERIALS LIST
NO
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DESCRIPTION
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WIDTH
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LENGTH
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TOTAL
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2
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STRIPS OF SPLIT LEATHER TO MATCH CHAPS (This is an average)
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2
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34
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136.00
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TOTAL SQ INCHES
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|
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136.00
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50% WASTE SQ INCHES
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68.00
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TOTAL SQ FT
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1.42
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SIZE CHAPS WITH MATCHING TOP GRAIN LEATHER
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This repair consists of adding matching top grain leather in a pair of shotgun style chaps with full zippers in the leg.
NOTE: This assumes that you have scrap or remnants available. If a new side is needed, the repair is not economical.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
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DESCRIPTION
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COST
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TOTAL
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1.42
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SQ FT OF MATCHING SPLIT LEATHER
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4.95
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7.03
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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1.41
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MATERIALS COST
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8.43
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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0.44
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MATERIALS TOTAL COST
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8.88
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1.62
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HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
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MATERIALS
&
SHOP RATE
TOTAL
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
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64.80
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73.68
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
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72.90
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81.78
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 50.00 PER HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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81.00
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89.88
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
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89.10
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97.98
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HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
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97.20
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106.08
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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FIT CHAPS
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15.00
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REMOVE ZIPPERS
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28.00
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STITCH IN NEW LEATHER
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21.00
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REPLACE ZIPPERS
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33.00
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TOTAL MINUTES
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97.00
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TOTAL HOURS OF LABOR NEEDED FOR REPAIR
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1.62
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MATERIALS LIST
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
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2
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STRIPS OF SPLIT LEATHER TO MATCH CHAPS (This is an average)
|
2
|
34
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136.00
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TOTAL SQ INCHES
|
|
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136.00
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50% WASTE SQ INCHES
|
|
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68.00
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TOTAL SQ FT
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1.42
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Copyright 2005 - 2016 American Saddle Makers Association, Inc.
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