This repair involves making up and installing new padded knee inserts with suede leather on an English saddle without taking the saddle apart.
As a general rule suede leather is used in forward seat ( Deep seated jumping or VVS ) saddles.
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
|
2.04
|
SQ FT SUEDE LEATHER
|
3.18
|
6.49
|
2.04
|
SQ FT VEG TAN TOP GRAIN LEATHER
|
3.90
|
7.96
|
1
|
SQ FT FOAM RUBBER [½" X 8" X 12"]
|
4.90
|
4.90
|
|
MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
|
|
1.30
|
|
MATERIALS COST
|
|
20.64
|
|
PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
|
|
1.09
|
|
MATERIALS TOTAL COST
|
|
21.73
|
4.18
|
HOURS OF LABOR NEEDED FOR REPAIR
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
|
HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 40.00 PER HOUR
|
167.20
|
188.93
|
|
HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 45.00 PER HOUR
|
188.10
|
209.83
|
|
HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
|
209.00
|
230.73
|
|
HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 55.00 PER HOUR
|
229.90
|
251.63
|
|
HOURS OF LABOR NEEDED FOR REPAIR TIMES A SHOP RATE OF $ 60.00 PER HOUR
|
250.80
|
272.53
|
TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
|
TIMES (minutes)
|
REMOVE OLD PADDED KNEE INSERTS
|
23.00
|
MAKE PATTERN FOR NEW INSERTS
|
27.00
|
MAKE UP NEW PADDED INSERTS (EITHER LONG OR SHORT
|
66.00
|
HAND STITCH INSERTS INTO FLAPS
|
135.00
|
TOTAL MINUTES
|
251.00
|
TOTAL HOURS OF LABOR NEEDED FOR REPAIR
|
4.18
|
MATERIALS LIST
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
2
|
SUEDE SPLIT FOR THE TOP OF THE KNEE ROLLS - CUT FROM PATTERN - APPROX - 7" X 4"
|
7
|
14
|
196.00
|
|
TOTAL SQ INCHES
|
|
|
196.00
|
|
50% WASTE SQ INCHES
|
|
|
98.00
|
|
TOTAL SQ FT
|
|
|
2.04
|
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
2
|
TOP GRAIN LEATHER FOR BOTTOM OF THE KNEE ROLLS - CUT FROM PATTERN - APPROX - 7" X 14"
|
7
|
14
|
196.00
|
|
TOTAL SQ INCHES
|
|
|
196.00
|
|
50% WASTE SQ INCHES
|
|
|
98.00
|
|
TOTAL SQ FT
|
|
|
2.04
|
|