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LINED AND STITCHED WESTERN REAR FLANKS
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TABLE OF CONTENTS
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PAGE NAVIGATION SCROLL DOWN OR CLICK ON YOUR AREA OF INTEREST
 2 1/4" REAR FLANK FOR 1 1/2" REAR FLANK BILLETS
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MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
|
1.20
|
SQ FT SKIRTING LEATHER
|
11.25
|
13.50
|
.98
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SQ FT LINING LEATHER
|
8.50
|
8.33
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2
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1 ½" SS ROLLER BUCKLES
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1.13
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2.26
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1
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5/8" CENTER BAR BUCKLE
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0.96
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0.96
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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2.70
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MATERIALS COST
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27.75
|
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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1.46
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MATERIALS TOTAL COST
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29.21
|
.87
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 40.00 PER HOUR
|
34.80
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64.01
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 45.00 PER HOUR
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39.15
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68.36
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HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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43.50
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72.71
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 55.00 PER HOUR
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47.85
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77.06
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 60.00 PER HOUR
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52.20
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81.41
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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CUT REAR FLANK BODY
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4.25
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CUT LINING LEATHER
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4.25
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GLUE LINING TO REAR FLANK BODY AND STITCH
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11.75
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MAKE-UP AND FORM TUNNEL LOOPS
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5.75
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OIL, DYE EDGES AND TOP COAT
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8.00
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INSTALL BUCKLES
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6.25
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INSTALL TUNNEL LOOPS
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7.50
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INSTALL CONNECTING STRAP BUCKLE
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4.25
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TOTAL MINUTES
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52.00
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TOTAL HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
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0.87
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MATERIALS LIST
NO
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DESCRIPTION
|
WIDTH
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LENGTH
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TOTAL
|
1
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REAR FLANK BODY STRAP - CUT WITH A PATTERN - APPROX - 2 1/4" X 40"
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2.25
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40
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90.00
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2
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LEATHER TUNNEL LOOPS - CUT FROM A PATTERN APPROX - 4" X 6"
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4
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6
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48.00
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TOTAL SQ INCHES
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|
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138.00
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25% WASTE SQ INCHES
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34.50
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TOTAL SQ FT
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1.20
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NO
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DESCRIPTION
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WIDTH
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LENGTH
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TOTAL
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1
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REAR FLANK BODY STRAP - CUT ½ TO 3/4" LARGER THAN REAR FLANK BODY PATTERN - APPROX - 2 31/4" X 41"
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2.75
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41
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112.75
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TOTAL SQ INCHES
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112.75
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25% WASTE SQ INCHES
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|
|
28.19
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TOTAL SQ FT
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0.98
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3" REAR FLANK FOR 1 3/4" REAR FLANK BILLETS
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MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
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1.56
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SQ FT SKIRTING LEATHER
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11.25
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29.25
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1.25
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SQ FT LINING LEATHER
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8.50
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19.64
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2
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1 3/4" SS ROLLER BUCKLES
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1.37
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2.74
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1
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5/8" CENTER BAR BUCKLE
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0.96
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0.96
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MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
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5.85
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MATERIALS COST
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58.44
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
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|
3.08
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MATERIALS TOTAL COST
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|
61.51
|
.87
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 40.00 PER HOUR
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34.80
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96.31
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 45.00 PER HOUR
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39.15
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100.66
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HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
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43.50
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105.01
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 55.00 PER HOUR
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47.85
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109.36
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HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 60.00 PER HOUR
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52.20
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113.71
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
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TIMES (minutes)
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CUT REAR FLANK BODY
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4.25
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CUT LINING LEATHER
|
4.25
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GLUE LINING TO REAR FLANK BODY AND STITCH
|
11.75
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MAKE-UP AND FORM TUNNEL LOOPS
|
5.75
|
OIL, DYE EDGES AND TOP COAT
|
8.00
|
INSTALL BUCKLES
|
6.25
|
INSTALL TUNNEL LOOPS
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7.50
|
INSTALL CONNECTING STRAP BUCKLE
|
4.25
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TOTAL MINUTES
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52.00
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TOTAL HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
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0.87
|
MATERIALS LIST
NO
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DESCRIPTION
|
WIDTH
|
LENGTH
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TOTAL
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1
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REAR FLANK BODY STRAP - CUT WITH A PATTERN - APPROX - 3" X 40"
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3
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40
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120.00
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2
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LEATHER TUNNEL LOOPS - CUT FROM A PATTERN APPROX - 4" X 6"
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5
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6
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60.00
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TOTAL SQ INCHES
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|
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180.00
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25% WASTE SQ INCHES
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45.00
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TOTAL SQ FT
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1.56
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NO
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DESCRIPTION
|
WIDTH
|
LENGTH
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TOTAL
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1
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REAR FLANK BODY STRAP - CUT ½ TO 3/4" LARGER THAN REAR FLANK BODY PATTERN - APPROX - 3 1/2" X 41"
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3.5
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41
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143.50
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TOTAL SQ INCHES
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143.50
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25% WASTE SQ INCHES
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35.88
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TOTAL SQ FT
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1.25
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3" REAR FLANK FOR 2" REAR FLANK BILLETS
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MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
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1.67
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SQ FT SKIRTING LEATHER
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11.25
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30.49
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1.25
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SQ FT LINING LEATHER
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8.50
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19.64
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2
|
2" SS ROLLER BUCKLES
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1.53
|
3.06
|
1
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5/8" CENTER BAR BUCKLE
|
0.96
|
0.96
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|
MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
|
|
6.10
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|
MATERIALS COST
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60.24
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PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
|
|
3.17
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MATERIALS TOTAL COST
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|
63.41
|
.87
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 40.00 PER HOUR
|
34.80
|
98.21
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 45.00 PER HOUR
|
39.15
|
102.56
|
|
HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
|
43.50
|
106.91
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 55.00 PER HOUR
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47.85
|
111.26
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|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 60.00 PER HOUR
|
52.20
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115.61
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TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
|
TIMES (minutes)
|
CUT REAR FLANK BODY
|
4.25
|
CUT LINING LEATHER
|
4.25
|
GLUE LINING TO REAR FLANK BODY AND STITCH
|
11.75
|
MAKE-UP AND FORM TUNNEL LOOPS
|
5.75
|
OIL, DYE EDGES AND TOP COAT
|
8.00
|
INSTALL BUCKLES
|
6.25
|
INSTALL TUNNEL LOOPS
|
7.50
|
INSTALL CONNECTING STRAP BUCKLE
|
4.25
|
TOTAL MINUTES
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52.00
|
TOTAL HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
|
0.87
|
MATERIALS LIST
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT WITH A PATTERN - APPROX - 3" X 40"
|
3
|
40
|
120.00
|
2
|
LEATHER TUNNEL LOOPS - CUT FROM A PATTERN APPROX - 6" X 6"
|
6
|
6
|
72.00
|
|
TOTAL SQ INCHES
|
|
|
192.00
|
|
25% WASTE SQ INCHES
|
|
|
48.00
|
|
TOTAL SQ FT
|
|
|
1.67
|
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT ½ TO 3/4" LARGER THAN REAR FLANK BODY PATTERN - APPROX - 3 1/2" X 41"
|
3.5
|
41
|
143.50
|
|
TOTAL SQ INCHES
|
|
|
143.50
|
|
25% WASTE SQ INCHES
|
|
|
35.88
|
|
TOTAL SQ FT
|
|
|
1.25
|
|
6" REAR FLANK FOR 1 3/4" REAR FLANK BILLETS
|
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
|
2.60
|
SQ FT SKIRTING LEATHER
|
10.72
|
27.87
|
2.31
|
SQ FT LINING LEATHER
|
8.50
|
19.64
|
2
|
1 3/4" SS ROLLER BUCKLES
|
1.37
|
2.74
|
1
|
5/8" CENTER BAR BUCKLE
|
0.96
|
0.96
|
|
MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
|
|
5.57
|
|
MATERIALS COST
|
|
56.78
|
|
PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
|
|
2.99
|
|
MATERIALS TOTAL COST
|
|
59.77
|
.87
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 40.00 PER HOUR
|
34.80
|
94.57
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 45.00 PER HOUR
|
39.15
|
98.92
|
|
HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
|
41.76
|
101.53
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 55.00 PER HOUR
|
43.50
|
103.27
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 60.00 PER HOUR
|
47.85
|
107.62
|
TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
|
TIMES (minutes)
|
CUT REAR FLANK BODY
|
4.25
|
CUT LINING LEATHER
|
4.25
|
GLUE LINING TO REAR FLANK BODY AND STITCH
|
11.75
|
MAKE-UP AND FORM TUNNEL LOOPS
|
5.75
|
OIL, DYE EDGES AND TOP COAT
|
8.00
|
INSTALL BUCKLES
|
6.25
|
INSTALL TUNNEL LOOPS
|
7.50
|
INSTALL CONNECTING STRAP BUCKLE
|
4.25
|
TOTAL MINUTES
|
52.00
|
TOTAL HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
|
0.87
|
MATERIALS LIST
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT WITH A PATTERN - APPROX - 6" X 40"
|
6
|
40
|
240.00
|
2
|
LEATHER TUNNEL LOOPS - CUT FROM A PATTERN APPROX - 5" X 6"
|
5
|
6
|
60.00
|
|
TOTAL SQ INCHES
|
|
|
300.00
|
|
25% WASTE SQ INCHES
|
|
|
75.00
|
|
TOTAL SQ FT
|
|
|
2.60
|
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT ½ TO 3/4" LARGER THAN REAR FLANK BODY PATTERN - APPROX - 6 1/2" X 41"
|
6.5
|
41
|
266.50
|
|
TOTAL SQ INCHES
|
|
|
266.50
|
|
25% WASTE SQ INCHES
|
|
|
66.63
|
|
TOTAL SQ FT
|
|
|
2.31
|
|
6" REAR FLANK FOR 2" REAR FLANK BILLETS
|
MATERIALS LIST AND COSTS – Based on average costs and times for a saddle maker with 3/5 years of experience
AMOUNT
|
DESCRIPTION
|
COST
|
TOTAL
|
2.71
|
SQ FT SKIRTING LEATHER
|
10.72
|
29.05
|
2.31
|
SQ FT LINING LEATHER
|
8.50
|
19.64
|
2
|
2" SS ROLLER BUCKLES
|
1.53
|
3.06
|
1
|
5/8" CENTER BAR BUCKLE
|
0.96
|
0.96
|
|
MISC SUPPLIES @ 20% (THREAD-RIVETS-DYE-OIL, ETC.)
|
|
5.81
|
|
MATERIALS COST
|
|
58.52
|
|
PROFIT OR RETURN ON INVESTMENT ON MATERIALS USED
|
|
3.08
|
|
MATERIALS TOTAL COST
|
|
61.60
|
.87
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
{ The shop rate is the total of your hourly wage and an hourly rate to cover your overhead costs }
|
SHOP RATE TOTAL
|
MATERIALS
&
SHOP RATE
TOTAL
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 40.00 PER HOUR
|
34.80
|
96.40
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 45.00 PER HOUR
|
39.15
|
100.75
|
|
HOURS OF LABOR AT A SHOP RATE OF $ 50.00 per HOUR
NATIONAL AVERAGE HOUSEHOLD INCOME
|
41.76
|
103.36
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 55.00 PER HOUR
|
43.50
|
105.10
|
|
HOURS OF LABOR NEEDED TO MANUFACTURE ITEM AT A SHOP RATE OF $ 60.00 PER HOUR
|
47.85
|
109.45
|
TIMES – Based on average times for a saddle maker with 3/5 years of experience
PROCESS
|
TIMES (minutes)
|
CUT REAR FLANK BODY
|
4.25
|
CUT LINING LEATHER
|
4.25
|
GLUE LINING TO REAR FLANK BODY AND STITCH
|
11.75
|
MAKE-UP AND FORM TUNNEL LOOPS
|
5.75
|
OIL, DYE EDGES AND TOP COAT
|
8.00
|
INSTALL BUCKLES
|
6.25
|
INSTALL TUNNEL LOOPS
|
7.50
|
INSTALL CONNECTING STRAP BUCKLE
|
4.25
|
TOTAL MINUTES
|
52.00
|
TOTAL HOURS OF LABOR NEEDED TO MANUFACTURE ITEM
|
0.87
|
MATERIALS LIST
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT WITH A PATTERN - APPROX - 6" X 40"
|
6
|
40
|
240.00
|
2
|
LEATHER TUNNEL LOOPS - CUT FROM A PATTERN APPROX - 6" X 6"
|
6
|
6
|
72.00
|
|
TOTAL SQ INCHES
|
|
|
312.00
|
|
25% WASTE SQ INCHES
|
|
|
78.00
|
|
TOTAL SQ FT
|
|
|
2.71
|
NO
|
DESCRIPTION
|
WIDTH
|
LENGTH
|
TOTAL
|
1
|
REAR FLANK BODY STRAP - CUT ½ TO 3/4" LARGER THAN REAR FLANK BODY PATTERN - APPROX - 6 1/2" X 41"
|
6.5
|
41
|
266.50
|
|
TOTAL SQ INCHES
|
|
|
266.50
|
|
25% WASTE SQ INCHES
|
|
|
66.63
|
|
TOTAL SQ FT
|
|
|
2.31
|
|
Copyright 2005 - 2016 American Saddle Makers Association, Inc.
|
